00The company · Synerlytics

Decades on the plant floor.

Synerlytics was built by the engineers who spent their careers wiring plant-floor systems together. We turn the data your manufacturing already produces into provable integrity, across three brand eras and twenty years of live production lines.

01Who we are

We come from the floor.

Synerlytics, legally Synergy Analytics Corporation, started from a conviction earned over decades on the plant floor: no manufacturer should have to fight this hard for its own data. We are the engineers brought in when the data is a mess and the answers take weeks, the ones who wire together the controls, historians, batch systems and lab instruments that were never meant to share. encompass360 is what we built so the next team would not have to start from scratch.

Information becomes intelligence.

02One product, three eras

Twenty years, one continuous platform.

encompass360 is the third era of a platform that has run production lines since the mid-2000s. Three brand names and years of continuous production later, it has held up under the regulatory scrutiny of life-sciences manufacturing.

01 · Origin · PharmEngOPEX 360°

The IQ-Series lineage: DCS data collection and DVT visualisation, with the VANGUARD MDA embedded variant. The first real attempt at one view over many floor systems.

02 · Maturity · JCAenCompass360°

BatchSAFE™ joins the platform. Electronic batch records, deeper historian integration, and the compliance backbone that FDA audits are staked on.

03 · Today · Synerlyticsencompass360

Re-founded under Synerlytics. The core is the same one that has run for years; the brand and the interface are what is new.

03What we know

We know every layer of the floor.

encompass360 works because we have engineered nearly every layer it touches. The team has spent careers in controls, automation and data architecture across life-sciences and packaging lines, so we arrive understanding your plant instead of learning it on your time.

  1. Controls and automationPLC logic, DCS and line-level control, from the sensor up through the operator interface.
  2. SCADA / HMI engineeringLarge-scale, audit-ready HMI applications built to 21 CFR Part 11 from the first screen.
  3. Historian architectureThe central historians and time-series stores the rest of the plant comes to depend on.
  4. Recipe management and S88Centralised, revision-controlled recipes with domain-secured approval and download to the line.
  5. Serialisation and monitoringTrack-and-trace, building management and cleanroom monitoring folded into the same record.
  6. Validation and integrityStandardised, repeatable validation with data integrity engineered in from day one.

04Leadership

The people behind the platform.

Jeff Weiss

Jeff Weiss

Founder · Sr. Data Architect

Thirty-plus years in life-sciences manufacturing, specialising in the layer most integrators give up on: connecting plant-floor systems to the enterprise. He has delivered dozens of large-scale automation and data-infrastructure projects across life sciences and packaging, and founded several companies built to simplify exactly this problem.

encompass360 is the distillation of that career: the tool he wished existed on every line he ever wired.

  • 30+ years in life-sciences manufacturing
  • Dozens of automation and data projects
  • Author of the encompass360 platform
Binaya Sharma

Binaya Sharma

Partner · Life-Sciences Consulting

Binaya works from the Pacific Northwest, focused on life-sciences manufacturing and quality, and builds the MES side of the practice. He spends his time where adoption actually happens, with the quality and operations teams who run regulated production every day.

  • Based in the Pacific Northwest
  • Life-sciences manufacturing and quality
  • Embedded with quality and operations teams

That is deliberately the whole list. A platform this specific is built by people who have stood on the line, and there is no advantage in implying otherwise.

05Track record

Fifteen years on one line, without a data-integrity finding.

The reference deployment is a solid-dose production line in Guayama, Puerto Rico, that has run on this platform since 2005, through three brand eras and several changes of plant ownership. In 2023 the same site brought the team back to modernise the line for its next era: virtualisation, thin clients and Part 11 upgrades.

We do not publish customer names without written permission. Manufacturers in this industry generally do not permit it, and the ones that would are not a reason to put the ones that would not at risk. Under NDA, in a demo, the specifics are available, including what went wrong on a line and how it was found.

06Where we are

Close to the lines we run.

Synerlytics works where the product is made. The New Jersey headquarters anchors teams in the Pacific Northwest and across the pharma corridor of Puerto Rico.

Northeast US · Headquarters

Chesterfield, New Jersey

214 Sykesville Rd., Suite 2B3, Chesterfield, NJ 08515

Pacific Northwest

Portland, Oregon

Life-sciences consulting practice. Quality and operations engagement.

Latin America

Guayama, Puerto Rico

The flagship line, on the platform for over fifteen years.

07Talk to the people

Talk to the people who built it.

No account managers, no handoff. The engineers who built encompass360 are the ones who will walk your floor and answer your questions.